diff --git a/block/blk-merge.c b/block/blk-merge.c
index 1699df5b0493..888a7fec81f7 100644
--- a/block/blk-merge.c
+++ b/block/blk-merge.c
@@ -70,6 +70,18 @@ static struct bio *blk_bio_write_same_split(struct request_queue *q,
 	return bio_split(bio, q->limits.max_write_same_sectors, GFP_NOIO, bs);
 }
 
+static inline unsigned get_max_io_size(struct request_queue *q,
+				       struct bio *bio)
+{
+	unsigned sectors = blk_max_size_offset(q, bio->bi_iter.bi_sector);
+	unsigned mask = queue_logical_block_size(q) - 1;
+
+	/* aligned to logical block size */
+	sectors &= ~(mask >> 9);
+
+	return sectors;
+}
+
 static struct bio *blk_bio_segment_split(struct request_queue *q,
 					 struct bio *bio,
 					 struct bio_set *bs,
@@ -81,6 +93,7 @@ static struct bio *blk_bio_segment_split(struct request_queue *q,
 	unsigned front_seg_size = bio->bi_seg_front_size;
 	bool do_split = true;
 	struct bio *new = NULL;
+	const unsigned max_sectors = get_max_io_size(q, bio);
 
 	bio_for_each_segment(bv, bio, iter) {
 		/*
@@ -90,20 +103,19 @@ static struct bio *blk_bio_segment_split(struct request_queue *q,
 		if (bvprvp && bvec_gap_to_prev(q, bvprvp, bv.bv_offset))
 			goto split;
 
-		if (sectors + (bv.bv_len >> 9) >
-				blk_max_size_offset(q, bio->bi_iter.bi_sector)) {
+		if (sectors + (bv.bv_len >> 9) > max_sectors) {
 			/*
 			 * Consider this a new segment if we're splitting in
 			 * the middle of this vector.
 			 */
 			if (nsegs < queue_max_segments(q) &&
-			    sectors < blk_max_size_offset(q,
-						bio->bi_iter.bi_sector)) {
+			    sectors < max_sectors) {
 				nsegs++;
-				sectors = blk_max_size_offset(q,
-						bio->bi_iter.bi_sector);
+				sectors = max_sectors;
 			}
-			goto split;
+			if (sectors)
+				goto split;
+			/* Make this single bvec as the 1st segment */
 		}
 
 		if (bvprvp && blk_queue_cluster(q)) {